Filter Press

Mobile Filter Press

The mobile filter press integrates a filter press, feeding system, chemical dosing system, high-pressure water system, power system, and intelligent control system, all mounted on a movable frame.

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    Product Introduction

    The mobile filter press is an outstanding representative of the “equipment-based, intelligent, and mobile” development trend in the environmental protection field. It perfectly addresses the “last mile” challenge of sludge treatment by transforming the traditional model of “transporting sludge to a treatment facility” into a new model of “bringing the treatment to the sludge,” greatly improving processing efficiency, reducing overall costs and environmental risks, and making it an indispensable technology in today’s environmental market.

    High Flexibility & Mobility

    The system can move directly to any sludge site (“treating sludge on-site”) without the need for permanent infrastructure. It is especially suitable for dispersed or temporary work sites.

    Rapid Deployment & Plug-and-Play

    Once on-site, simply connect the water source and material source (e.g., place the suction hose in the sludge pond), start the generator, and begin work. Deployment time is extremely short.

    Significant Investment Savings

    Users do not need to build permanent dewatering workshops, civil foundations, or piping systems, greatly reducing infrastructure investment and land usage costs.

    On-Site Processing, Zero Secondary Pollution

    Treats sludge directly at its source, avoiding secondary pollution such as leakage or spillage during transport of high-moisture sludge (95%-98% water content). The resulting dry cake (≤60% moisture) reduces volume and cuts transportation costs by over 80%.

    Centralized and Shared Use

    One mobile filter press can serve multiple dispersed sites (e.g., multiple rivers or small wastewater treatment stations), enabling centralized resource use and rapid relocation between sites.

    Intelligent Operation

    Highly automated; only 1-2 operators are needed to complete the entire process.

    Main Applications

    Photovoltaic New Energy Industry
    • In the purification of photovoltaic materials (such as silicon, quartz sand) and the recovery of cutting fluid, a large amount of wastewater containing fine particulate matter will be produced.
    • Zhonghao filter press can efficiently achieve solid-liquid separation, recover valuable metal powder and cutting fluid, and the moisture content of the filter cake is low, which is convenient for resource utilization.
    Petrochemical Industry
    • In the petrochemical production process, sludge with complex components containing oil and catalysts will be produced.
    • Zhonghao filter press adopts special filter cloth and optimized structure, which is corrosion-resistant and has good sealing.
    • It can efficiently treat such sludge, the filtrate is clear, and the separation is accurate to meet the requirements of environmental protection and discharge.
    Food Medicine Industry
    • In food processing (such as starch, juice, yeast) and pharmaceutical (antibiotics, traditional Chinese medicine extraction, fermentation liquid) processes, there are a large number of links that require precise solid-liquid separation.
    • Zhonghao filter presses use materials and designs that meet food hygiene standards to ensure quality and safety, efficiently separate and recycle valuable intermediate products or by-products, and ensure the safety and quality of the final product.
    Municipal Sewage Industry
    • Dehydration is a key part of the biochemical sludge produced by municipal sewage treatment plants.
    • Zhonghao filter press equipment has a high degree of automation and stable operation. It can continuously press the flowing sludge into dry and hard mud cakes, greatly reducing the volume and weight of the sludge, creating favorable conditions for subsequent incineration, composting or landfill disposal, and effectively reducing municipal operating costs.
    Tailings Mine Industry
    • Facing the mud treatment problems caused by tailings, sand washing, etc., Zhonghao filter press has demonstrated excellent dehydration performance.
    • It can compress ore slurry with extremely high moisture content into a sturdy, low moisture content filter cake, reducing the risk of environmental pollution.
    Aquaculture Wastewater Industry
    • Aquaculture wastewater is rich in nitrogen, phosphorus and organic matter, and direct discharge is extremely harmful.
    • The Zhonghao filter press function quickly separates the suspended solids and manurefrom the wastewater to form dry manure residue.
    • These manure residues are high-quality raw materials for making organic fertilizers, which realize the resource utilization of waste.

    Automation options

    Customers can independently select and configure corresponding automation options based on their actual business scenarios to optimize the operational efficiency of automated business processes.

    PLC control System
    Automatic Plate Shifting
    Belt Conveyor System
    Automatic Washing System
    Automatic Filter Cake Removing System
    Liquid Collection Flap System

    Parameter Information

    ModelFlatbed Truck SizeConfigurationSingle Batch Sludge Discharge VolumeN.W(tons)
    JDZCXMZ200/1250-30U13mFilter press+belt conveyor(including folding operating platform)+removable canopy+slurry pump+mixing tank3 m³ 16
    JDZCXMZ500/1500-30U17.5m7.5 m³ 37
    JDZCXMZ600/1500-30U17.5m9 m³41

    Frequently Asked Questions

    Our popular products include: vehicle-mounted sludge solidification units, diaphragm filter presses, sludge dewatering machines, as well as engineering design and installation services for municipal sludge and sand-washing sludge treatment.

    How to choose the right filter press model based on material properties?

    Selecting a filter press model depends on key material properties: particle size (to determine filter cloth mesh), viscosity (affects required pressure), corrosiveness (dictates filter plate material, e.g., PP for mild corrosion, stainless steel for strong), and solid content (influences filtration area and cycle time). High-solids materials need larger filtration areas, while abrasive materials require wear-resistant plates. Match pressure ratings to material viscosity—thicker slurries need higher pressure (1.0–2.5 MPa) for effective dewatering.

    What to do if filter plates leak?

    First, stop operation and check:

    1. Filter cloths: Replace damaged or misaligned cloths that disrupt sealing.
    2. Filter plate seals: Inspect for cracks, wear, or debris; clean seals or replace plates if damaged.
    3. Pressure imbalance: Ensure uniform pressure across plates (adjust hydraulic system if uneven).
    4. Plate alignment: Realign plates if shifted during operation. Test with low pressure after fixes to confirm leaks are resolved.
    Do filter cloths need regular replacement? How often?

    Yes, filter cloths require regular replacement as they clog, tear, or degrade over time, reducing filtration efficiency. Frequency depends on material: 4–8 weeks for abrasive/viscous materials (e.g., mining slurries); 3–6 months for less harsh materials (e.g., food-grade liquids). Signs to replace early: slower filtration, increased pressure, or visible damage (holes, fraying).

    Is installation and operation training provided after purchase?

    We offer installation and operation training post-purchase. This typically includes on-site installation guidance, hands-on operation training (e.g., setting parameters, troubleshooting), and documentation (manuals, video tutorials). Some provide follow-up support for 1–3 months to ensure operators master key functions, especially for automated or custom models.

    If the power supply is not the issue, how to fix the machine tripping and shutting down?

    Check these common causes:

    1. Overload: Motor may be overworked (e.g., excessive slurry feed); reduce load or inspect for jammed components (e.g., filter plate movement).
    2. Faulty sensors: Pressure or temperature sensors may trigger safety shutdowns; calibrate or replace malfunctioning sensors.
    3. Hydraulic system issues: Low oil level or clogged filters can cause pressure spikes; check fluid levels and clean/replace filters.
    4. Electrical connections: Loose wires in control panels may interrupt power; tighten connections and inspect for short circuits.

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